Study on Precision Polishing Technology Combining Electrophoresis and Magnetic Finishing

Lieh-Dai Yang; Kun-Ling Wu; Chin-Chang Yeh; Hsin-Min Lee

doi:doi:10.11648/j.ijmsa.20160506.11

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Study on Precision Polishing Technology Combining Electrophoresis and Magnetic Finishing

Lieh-Dai Yang, Kun-Ling Wu, Chin-Chang Yeh, Hsin-Min Lee

Published in International Journal of Materials Science and Applications (Volume 5, Issue 6)

Received: 16 October 2016 Published: 17 October 2016

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Abstract

The aim of this paper is to improve the quality of surface roughness of precision molds, which is difficult to control in the traditional polishing technology, and to provide a kind of equipment which is simple and easy to operate in orderto obtain a high precision in surface finishing and polishing. The combination of magnetic force polishing and electrophoretic polishing is mainly to combine the magnetic grinding mechanism with the electrophoretic deposition method to conduct finishing and polishing experiments. From the experimental results we can see that the combination of magnetic force and electrophoretic polishing can make the original roughness of the discharge surface of 1.7μm down to 0.08μm which is mirror effect after improving for 20 minutes. The experimental results show that the precision polishing combined with electrophoresis and magnetic grinding can effectively improve the surface roughness and therefore reduce technical and personnel training costs, shorten the production cycle time, and thus improve production efficiency. It can be concluded as a quite competitive technology in the industry.

Published in	International Journal of Materials Science and Applications (Volume 5, Issue 6)
DOI	10.11648/j.ijmsa.20160506.11
Page(s)	235-240
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2016. Published by Science Publishing Group

Keywords

EDM, Magnetic Abrasive, Electrophoretic Deposition, Surface Roughness

References

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[2]	L. Besra, M. Liu, A review on fundamentals and applications of electrophoretic deposition (EPD), Progress in Materials Science, Vol. 52,No. 1, 2007,pp.1–61
[3]	P. Saraeian, H. S.Mehr, B.Moradi, H.Tavakoli,and O. K. Alrahmani, Study of Magnetic Abrasive Finishing for AISI321 Stainless Stee,l, Materials and Manufacturing Processes, 2016, pp. 2023-2029
[4]	T. Shinmura, Study on plane magnetic abrasive finishing (3rd report) – on the finishing characteristics of non-ferromagnetic substances, J. ofJSPE, Vol. 55, No. 7, 1989, pp. 1271-1276
[5]	T. Shinmura, Development of a unit system magnetic abrasivefinishing apparatus using permanent magnets, Bull. Japan Soc. Of Prec. Engg., Vol. 23, No. 4, 1989, pp. 313-315
[6]	T. Shinmura, K. Takazawa, E. Hatano, and M. Matsunaga, Study on magnetic abrasive finishing, Annals of the CIRP, Vol. 39, No. 1, 1990, pp. 325-328
[7]	G. Z. Kremen, E. A. Elsayed, andV. I. Rafalovich, Mechanism of material removal in the magnetic abrasive process and the accuracy of machining, International Journal of Production Research, Vol. 34, No. 9, 1996, pp. 2629-2638
[8]	A. B. Khairy, Aspects of surface and edge finish by magneto abrasive particles, Journal of Materials Processing Technology, Vol. 116, 2001, pp. 77-83
[9]	V. K. Jain, P. Kumar, P. K. Behera, and S. C. Jayswal, Effect of working gap and circumferential speed on the performance of magnetic abrasive finishing process, Wear, 250, 2001, pp. 384-390
[10]	J. D. Kim, Polishing of ultra-clean inner surfaces using magnetic force, International Journal of Advanced Manufacturing Technology, Vol. 21, 2003, pp. 91-97
[11]	V. C. Shukla, P. M. Pandey, Experimental investigations into sintering of magnetic abrasive powder for ultrasonic assisted magnetic abrasive finishing process,Materials and Manufacturing Processes, 2016, pp. 1-7
[12]	K. Takahata, S. Aoki, and T.Sato, Fine Surface Finishing Method for 3-Dimensional Micro Structures, IEEE MEMS, 1996, pp. 73-78
[13]	Y. Tani, T. Saeki, Y. Samitsu, K. Kobayashi, and Y. Sato,Infeed Grinding of Silicon Wafers Applying Electrophoretic Deposition of Ultrafine Abrasives, Annals of the CIRP, Japan,1998。
[14]	M. Das, V. K. Jain, and P. S. Ghoshdastidar, Nanofinishing of flat workpieces using rotational–magnetorheological abrasive flow finishing (R-MRAFF) process, The International Journal of Advanced Manufacturing Technology, Vol.62, 2012, pp. 405-420
[15]	W. C. Chen, K. L. Wu, and B. H. Yan A study on the application of newly developed magneto-elastic abrasive to improving the surface roughness of the bore, International Journal of Advanced Manufacturing Technology,Vol.73, 2014, PP.1557–1566
[16]	P. Kala and P.M.Pandey, Comparison of finishing characteristics of two paramagnetic materials using double disc magnetic abrasive finishing, Journal of Manufacturing Processes, Vol.17, 2015,pp.63-77

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APA Style

Lieh-Dai Yang, Kun-Ling Wu, Chin-Chang Yeh, Hsin-Min Lee. (2016). Study on Precision Polishing Technology Combining Electrophoresis and Magnetic Finishing. International Journal of Materials Science and Applications, 5(6), 235-240. https://doi.org/10.11648/j.ijmsa.20160506.11

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ACS Style

Lieh-Dai Yang; Kun-Ling Wu; Chin-Chang Yeh; Hsin-Min Lee. Study on Precision Polishing Technology Combining Electrophoresis and Magnetic Finishing. Int. J. Mater. Sci. Appl. 2016, 5(6), 235-240. doi: 10.11648/j.ijmsa.20160506.11

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AMA Style

Lieh-Dai Yang, Kun-Ling Wu, Chin-Chang Yeh, Hsin-Min Lee. Study on Precision Polishing Technology Combining Electrophoresis and Magnetic Finishing. Int J Mater Sci Appl. 2016;5(6):235-240. doi: 10.11648/j.ijmsa.20160506.11

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@article{10.11648/j.ijmsa.20160506.11,
  author = {Lieh-Dai Yang and Kun-Ling Wu and Chin-Chang Yeh and Hsin-Min Lee},
  title = {Study on Precision Polishing Technology Combining Electrophoresis and Magnetic Finishing},
  journal = {International Journal of Materials Science and Applications},
  volume = {5},
  number = {6},
  pages = {235-240},
  doi = {10.11648/j.ijmsa.20160506.11},
  url = {https://doi.org/10.11648/j.ijmsa.20160506.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmsa.20160506.11},
  abstract = {The aim of this paper is to improve the quality of surface roughness of precision molds, which is difficult to control in the traditional polishing technology, and to provide a kind of equipment which is simple and easy to operate in orderto obtain a high precision in surface finishing and polishing. The combination of magnetic force polishing and electrophoretic polishing is mainly to combine the magnetic grinding mechanism with the electrophoretic deposition method to conduct finishing and polishing experiments. From the experimental results we can see that the combination of magnetic force and electrophoretic polishing can make the original roughness of the discharge surface of 1.7μm down to 0.08μm which is mirror effect after improving for 20 minutes. The experimental results show that the precision polishing combined with electrophoresis and magnetic grinding can effectively improve the surface roughness and therefore reduce technical and personnel training costs, shorten the production cycle time, and thus improve production efficiency. It can be concluded as a quite competitive technology in the industry.},
 year = {2016}
}

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TY  - JOUR
T1  - Study on Precision Polishing Technology Combining Electrophoresis and Magnetic Finishing
AU  - Lieh-Dai Yang
AU  - Kun-Ling Wu
AU  - Chin-Chang Yeh
AU  - Hsin-Min Lee
Y1  - 2016/10/17
PY  - 2016
N1  - https://doi.org/10.11648/j.ijmsa.20160506.11
DO  - 10.11648/j.ijmsa.20160506.11
T2  - International Journal of Materials Science and Applications
JF  - International Journal of Materials Science and Applications
JO  - International Journal of Materials Science and Applications
SP  - 235
EP  - 240
PB  - Science Publishing Group
SN  - 2327-2643
UR  - https://doi.org/10.11648/j.ijmsa.20160506.11
AB  - The aim of this paper is to improve the quality of surface roughness of precision molds, which is difficult to control in the traditional polishing technology, and to provide a kind of equipment which is simple and easy to operate in orderto obtain a high precision in surface finishing and polishing. The combination of magnetic force polishing and electrophoretic polishing is mainly to combine the magnetic grinding mechanism with the electrophoretic deposition method to conduct finishing and polishing experiments. From the experimental results we can see that the combination of magnetic force and electrophoretic polishing can make the original roughness of the discharge surface of 1.7μm down to 0.08μm which is mirror effect after improving for 20 minutes. The experimental results show that the precision polishing combined with electrophoresis and magnetic grinding can effectively improve the surface roughness and therefore reduce technical and personnel training costs, shorten the production cycle time, and thus improve production efficiency. It can be concluded as a quite competitive technology in the industry.
VL  - 5
IS  - 6
ER  -

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Author Information

Lieh-Dai Yang

Department of Industrial Management, Nankai University of Technology, Nantou, Taiwan
Kun-Ling Wu

Department of Mechanical Engineering, Tungnan University, New Taipei City, Taiwan
Chin-Chang Yeh

Department of Mechanical Engineering, Oriental Institute of Technology, New Taipei City, Taiwan
Hsin-Min Lee

Mechanical Engineering Department, Army Academy, Taoyuan City, Taiwan

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Plain Text BibTeX RIS

APA Style

Lieh-Dai Yang, Kun-Ling Wu, Chin-Chang Yeh, Hsin-Min Lee. (2016). Study on Precision Polishing Technology Combining Electrophoresis and Magnetic Finishing. International Journal of Materials Science and Applications, 5(6), 235-240. https://doi.org/10.11648/j.ijmsa.20160506.11

Copy | Download

ACS Style

Lieh-Dai Yang; Kun-Ling Wu; Chin-Chang Yeh; Hsin-Min Lee. Study on Precision Polishing Technology Combining Electrophoresis and Magnetic Finishing. Int. J. Mater. Sci. Appl. 2016, 5(6), 235-240. doi: 10.11648/j.ijmsa.20160506.11

Copy | Download

AMA Style

Lieh-Dai Yang, Kun-Ling Wu, Chin-Chang Yeh, Hsin-Min Lee. Study on Precision Polishing Technology Combining Electrophoresis and Magnetic Finishing. Int J Mater Sci Appl. 2016;5(6):235-240. doi: 10.11648/j.ijmsa.20160506.11

Copy | Download

@article{10.11648/j.ijmsa.20160506.11,
  author = {Lieh-Dai Yang and Kun-Ling Wu and Chin-Chang Yeh and Hsin-Min Lee},
  title = {Study on Precision Polishing Technology Combining Electrophoresis and Magnetic Finishing},
  journal = {International Journal of Materials Science and Applications},
  volume = {5},
  number = {6},
  pages = {235-240},
  doi = {10.11648/j.ijmsa.20160506.11},
  url = {https://doi.org/10.11648/j.ijmsa.20160506.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmsa.20160506.11},
  abstract = {The aim of this paper is to improve the quality of surface roughness of precision molds, which is difficult to control in the traditional polishing technology, and to provide a kind of equipment which is simple and easy to operate in orderto obtain a high precision in surface finishing and polishing. The combination of magnetic force polishing and electrophoretic polishing is mainly to combine the magnetic grinding mechanism with the electrophoretic deposition method to conduct finishing and polishing experiments. From the experimental results we can see that the combination of magnetic force and electrophoretic polishing can make the original roughness of the discharge surface of 1.7μm down to 0.08μm which is mirror effect after improving for 20 minutes. The experimental results show that the precision polishing combined with electrophoresis and magnetic grinding can effectively improve the surface roughness and therefore reduce technical and personnel training costs, shorten the production cycle time, and thus improve production efficiency. It can be concluded as a quite competitive technology in the industry.},
 year = {2016}
}

Copy | Download

TY  - JOUR
T1  - Study on Precision Polishing Technology Combining Electrophoresis and Magnetic Finishing
AU  - Lieh-Dai Yang
AU  - Kun-Ling Wu
AU  - Chin-Chang Yeh
AU  - Hsin-Min Lee
Y1  - 2016/10/17
PY  - 2016
N1  - https://doi.org/10.11648/j.ijmsa.20160506.11
DO  - 10.11648/j.ijmsa.20160506.11
T2  - International Journal of Materials Science and Applications
JF  - International Journal of Materials Science and Applications
JO  - International Journal of Materials Science and Applications
SP  - 235
EP  - 240
PB  - Science Publishing Group
SN  - 2327-2643
UR  - https://doi.org/10.11648/j.ijmsa.20160506.11
AB  - The aim of this paper is to improve the quality of surface roughness of precision molds, which is difficult to control in the traditional polishing technology, and to provide a kind of equipment which is simple and easy to operate in orderto obtain a high precision in surface finishing and polishing. The combination of magnetic force polishing and electrophoretic polishing is mainly to combine the magnetic grinding mechanism with the electrophoretic deposition method to conduct finishing and polishing experiments. From the experimental results we can see that the combination of magnetic force and electrophoretic polishing can make the original roughness of the discharge surface of 1.7μm down to 0.08μm which is mirror effect after improving for 20 minutes. The experimental results show that the precision polishing combined with electrophoresis and magnetic grinding can effectively improve the surface roughness and therefore reduce technical and personnel training costs, shorten the production cycle time, and thus improve production efficiency. It can be concluded as a quite competitive technology in the industry.
VL  - 5
IS  - 6
ER  -

Copy | Download