Liquefied Petroleum Gas (LPG) Bottling Process and Required Safety During Bottling: A Case Study

Mohammad Shimul Hossain; Mohammad Golam Muntasir Shehab; Soumik Mahmood Leon; Simanto Kumar Pal; Rafsanjani Rafi; Rashed Alom Emon; Sujon Kumar Gain; Mohammad Shaheen Shah

doi:doi:10.11648/j.pse.20190301.12

Liquefied Petroleum Gas (LPG) Bottling Process and Required Safety During Bottling: A Case Study

Mohammad Shimul Hossain, Mohammad Golam Muntasir Shehab, Soumik Mahmood Leon, Simanto Kumar Pal, Rafsanjani Rafi, Rashed Alom Emon, Sujon Kumar Gain, Mohammad Shaheen Shah

Published in Petroleum Science and Engineering (Volume 3, Issue 1)

Received: 26 January 2019 Accepted: 13 March 2019 Published: 10 April 2019

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Abstract

Energy security is very important in the current world. Liquefied Petroleum Gas (LPG) is one of the significant energy sources. LPG can be produced from natural gas processing as well as crude oil refining. Now LPG is available in different sizes of cylinder. The bottling system of LPG in the cylinder is the main discussion topic of this paper. Safety requirement during bottling work is also explained in this research article. LPG cylinder can be filled in both automatically and manually. The automatic filling system is more secure and effective. A visible check of the cylinder is needed before refilling. Washing and drying are also conducted before filling if necessary. To avoid gas leakage from cylinder valve “O” ring must be checked before gas filling, if it is missing in valve must put it. After putting the cylinder body weight, modern machine carousel runs to fill the LP gas in the cylinder. The automatic carousel machine can fill several cylinders at a time. Cylinder checked by automatic weight checking scale to be ensured filling the stipulated value. After this to check the valve leak of LPG filled cylinder for security and safety. If all the process is positive, it is needed to put a safety cap on the cylinder valve and attach the thermo-sleeve for more safety. Then the filled cylinders are kept in the storage for distribution. The Personal Protection Equipment’s (PPEs) is must to wear during filling the cylinder.

Published in	Petroleum Science and Engineering (Volume 3, Issue 1)
DOI	10.11648/j.pse.20190301.12
Page(s)	5-9
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Liquefied Petroleum Gas (LPG), Bottling Process, Carousel Machine, Hazards, Safety

References

[1]	Guide to Good Industry Practices LPG Cylinder Filling, 26 July 2017, World LPG Association, www.wlpga.org
[2]	General Specification for Liquified Petroleum Gas Installation in Government Buildings of the Hong Kong special administrative region, 2012.
[3]	Paczuski, M., Marchwiany, M., Puławski, R., Pankowski, A., Kurpiel, K. and Przedlacki, M., 2016, Liquefied Petroleum Gas (LPG) as a Fuel for Internal Combustion Engines, Alternative Fuels, Technical and Environmental Conditions, pp. 105-136.
[4]	Guidelines for Good safety practices in the LP Gas Industry, 08 July 2008, World LPG Association, www.wlpga.org
[5]	Bahadori, A., Liquefied Petroleum Gas (LPG) Recovery, 2014, Natural Gas Processing.
[6]	World LP Gas Association Annual Report 2017.
[7]	Guidelines for Good business practices in the LP Gas Industry, 08 July 2008, World LPG Association, www.wlpga.org
[8]	Cho. C. P., Kwon, O. S., Lee, Y. J., Effects of the sulfur content of liquefied petroleum gas on regulated and unregulated emissions from liquefied petroleum gas vehicle, 2014, Fuel, Vol. 137 pp. 328-334.
[9]	Shah, M. S., Hossain. M. S., Nip, F. Y., Pa, S. K., Islam, M. R., Sany, S. M. S. Future Prospect Analysis of Liquefied Petroleum Gas (LPG) and Liquefied Natural Gas (LNG) in Bangladesh: Economic and Technological Case Studies, July 2018, Journal of Nature Science and Sustainable Technology, Volume 12, Issue 3.
[10]	Elgas Ltd. (2016). http://www.elgas.com.au (Accessed on 25 September, 2016).
[11]	Karim, M. (2016). Encouraging the use of LPG by households. Published: April 28, 2016 Thursday.
[12]	Ahmad, R. M.; Majed, A.; Osama, E. D. H.; Marcos, S. F.; and Usman, M. A. Fractionation of Natural Gas Liquids to produce LPG. TPG4140 Natural Gas, Norway, 2011.
[13]	Shipman MBE, R. H., MIMechE, MIGasE, MInstE, Liquefied petroleum gas, 2002, Plant engineer’s Reference Book, Second Edition.
[14]	Poten & Partners. LPG in the world market, A Monthly Report on International Trends in LPG, February, 2015.
[15]	ISO 22991 - Gas cylinders -Transportable Refillable Welded Steel Cylinders for Liquefied Petroleum Gas (LPG) – Design and Construction.
[16]	ISO 10691 - Gas Cylinders – Refillable welded steel cylinders for liquefied petroleum gas (LPG) --Procedure for checking before, during and after filling.
[17]	Kosan Crisplant (www.kosancrisplant.com)
[18]	Siraga (www.siraga.com)
[19]	Carrousel Filling Systems, 02 February 2017, Kosan Crisplant.
[20]	LPG Filling Carrousel, 2018, Siraga. www.siraga.com
[21]	UK’s Health and Safety Executive.
[22]	Guide to Gas Cylinder, 2013, Environmental Protection Authority, Technical Guide, New Zealand Government.
[23]	World LPG Association (WLPGA), Guidelines for Good business practices in the LP Gas Industry, 2017.
[24]	Oueidat D., Guarniere F., Gorbolino E. and Rigaud E., Evaluating the safety operations procedure of the LPG storage and distribution plant with STAMP, Elsevier Ltd., 2015
[25]	Singh, S. and Premi, S. R., Hazard Identification and Risk Assessment in LPG Bottling Plant, International Journal of Science Technology & Engineering, 1(12), pp 19-22, 2015.

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APA Style

Mohammad Shimul Hossain, Mohammad Golam Muntasir Shehab, Soumik Mahmood Leon, Simanto Kumar Pal, Rafsanjani Rafi, et al. (2019). Liquefied Petroleum Gas (LPG) Bottling Process and Required Safety During Bottling: A Case Study. Petroleum Science and Engineering, 3(1), 5-9. https://doi.org/10.11648/j.pse.20190301.12

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ACS Style

Mohammad Shimul Hossain; Mohammad Golam Muntasir Shehab; Soumik Mahmood Leon; Simanto Kumar Pal; Rafsanjani Rafi, et al. Liquefied Petroleum Gas (LPG) Bottling Process and Required Safety During Bottling: A Case Study. Pet. Sci. Eng. 2019, 3(1), 5-9. doi: 10.11648/j.pse.20190301.12

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AMA Style

Mohammad Shimul Hossain, Mohammad Golam Muntasir Shehab, Soumik Mahmood Leon, Simanto Kumar Pal, Rafsanjani Rafi, et al. Liquefied Petroleum Gas (LPG) Bottling Process and Required Safety During Bottling: A Case Study. Pet Sci Eng. 2019;3(1):5-9. doi: 10.11648/j.pse.20190301.12

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@article{10.11648/j.pse.20190301.12,
  author = {Mohammad Shimul Hossain and Mohammad Golam Muntasir Shehab and Soumik Mahmood Leon and Simanto Kumar Pal and Rafsanjani Rafi and Rashed Alom Emon and Sujon Kumar Gain and Mohammad Shaheen Shah},
  title = {Liquefied Petroleum Gas (LPG) Bottling Process and Required Safety During Bottling: A Case Study},
  journal = {Petroleum Science and Engineering},
  volume = {3},
  number = {1},
  pages = {5-9},
  doi = {10.11648/j.pse.20190301.12},
  url = {https://doi.org/10.11648/j.pse.20190301.12},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.pse.20190301.12},
  abstract = {Energy security is very important in the current world. Liquefied Petroleum Gas (LPG) is one of the significant energy sources. LPG can be produced from natural gas processing as well as crude oil refining. Now LPG is available in different sizes of cylinder. The bottling system of LPG in the cylinder is the main discussion topic of this paper. Safety requirement during bottling work is also explained in this research article. LPG cylinder can be filled in both automatically and manually. The automatic filling system is more secure and effective. A visible check of the cylinder is needed before refilling. Washing and drying are also conducted before filling if necessary. To avoid gas leakage from cylinder valve “O” ring must be checked before gas filling, if it is missing in valve must put it. After putting the cylinder body weight, modern machine carousel runs to fill the LP gas in the cylinder. The automatic carousel machine can fill several cylinders at a time. Cylinder checked by automatic weight checking scale to be ensured filling the stipulated value. After this to check the valve leak of LPG filled cylinder for security and safety. If all the process is positive, it is needed to put a safety cap on the cylinder valve and attach the thermo-sleeve for more safety. Then the filled cylinders are kept in the storage for distribution. The Personal Protection Equipment’s (PPEs) is must to wear during filling the cylinder.},
 year = {2019}
}

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TY - JOUR
T1 - Liquefied Petroleum Gas (LPG) Bottling Process and Required Safety During Bottling: A Case Study
AU - Mohammad Shimul Hossain
AU - Mohammad Golam Muntasir Shehab
AU - Soumik Mahmood Leon
AU - Simanto Kumar Pal
AU - Rafsanjani Rafi
AU - Rashed Alom Emon
AU - Sujon Kumar Gain
AU - Mohammad Shaheen Shah
Y1 - 2019/04/10
PY - 2019
N1 - https://doi.org/10.11648/j.pse.20190301.12
DO - 10.11648/j.pse.20190301.12
T2 - Petroleum Science and Engineering
JF - Petroleum Science and Engineering
JO - Petroleum Science and Engineering
SP - 5
EP - 9
PB - Science Publishing Group
SN - 2640-4516
UR - https://doi.org/10.11648/j.pse.20190301.12
AB - Energy security is very important in the current world. Liquefied Petroleum Gas (LPG) is one of the significant energy sources. LPG can be produced from natural gas processing as well as crude oil refining. Now LPG is available in different sizes of cylinder. The bottling system of LPG in the cylinder is the main discussion topic of this paper. Safety requirement during bottling work is also explained in this research article. LPG cylinder can be filled in both automatically and manually. The automatic filling system is more secure and effective. A visible check of the cylinder is needed before refilling. Washing and drying are also conducted before filling if necessary. To avoid gas leakage from cylinder valve “O” ring must be checked before gas filling, if it is missing in valve must put it. After putting the cylinder body weight, modern machine carousel runs to fill the LP gas in the cylinder. The automatic carousel machine can fill several cylinders at a time. Cylinder checked by automatic weight checking scale to be ensured filling the stipulated value. After this to check the valve leak of LPG filled cylinder for security and safety. If all the process is positive, it is needed to put a safety cap on the cylinder valve and attach the thermo-sleeve for more safety. Then the filled cylinders are kept in the storage for distribution. The Personal Protection Equipment’s (PPEs) is must to wear during filling the cylinder.
VL - 3
IS - 1
ER -

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Author Information

Mohammad Shimul Hossain

Department of Petroleum and Mining Engineering, Jashore University of Science & Technology, Jashore, Bangladesh
Mohammad Golam Muntasir Shehab

Department of Petroleum and Mining Engineering, Jashore University of Science & Technology, Jashore, Bangladesh
Soumik Mahmood Leon

Department of Petroleum and Mining Engineering, Jashore University of Science & Technology, Jashore, Bangladesh
Simanto Kumar Pal

Department of Petroleum and Mining Engineering, Jashore University of Science & Technology, Jashore, Bangladesh
Rafsanjani Rafi

Department of Petroleum and Mining Engineering, Jashore University of Science & Technology, Jashore, Bangladesh
Rashed Alom Emon

Department of Petroleum and Mining Engineering, Jashore University of Science & Technology, Jashore, Bangladesh
Sujon Kumar Gain

Department of Petroleum and Mining Engineering, Jashore University of Science & Technology, Jashore, Bangladesh
Mohammad Shaheen Shah

Department of Petroleum and Mining Engineering, Jashore University of Science & Technology, Jashore, Bangladesh

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Plain Text BibTeX RIS

APA Style

Mohammad Shimul Hossain, Mohammad Golam Muntasir Shehab, Soumik Mahmood Leon, Simanto Kumar Pal, Rafsanjani Rafi, et al. (2019). Liquefied Petroleum Gas (LPG) Bottling Process and Required Safety During Bottling: A Case Study. Petroleum Science and Engineering, 3(1), 5-9. https://doi.org/10.11648/j.pse.20190301.12

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ACS Style

Mohammad Shimul Hossain; Mohammad Golam Muntasir Shehab; Soumik Mahmood Leon; Simanto Kumar Pal; Rafsanjani Rafi, et al. Liquefied Petroleum Gas (LPG) Bottling Process and Required Safety During Bottling: A Case Study. Pet. Sci. Eng. 2019, 3(1), 5-9. doi: 10.11648/j.pse.20190301.12

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AMA Style

Mohammad Shimul Hossain, Mohammad Golam Muntasir Shehab, Soumik Mahmood Leon, Simanto Kumar Pal, Rafsanjani Rafi, et al. Liquefied Petroleum Gas (LPG) Bottling Process and Required Safety During Bottling: A Case Study. Pet Sci Eng. 2019;3(1):5-9. doi: 10.11648/j.pse.20190301.12

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@article{10.11648/j.pse.20190301.12,
  author = {Mohammad Shimul Hossain and Mohammad Golam Muntasir Shehab and Soumik Mahmood Leon and Simanto Kumar Pal and Rafsanjani Rafi and Rashed Alom Emon and Sujon Kumar Gain and Mohammad Shaheen Shah},
  title = {Liquefied Petroleum Gas (LPG) Bottling Process and Required Safety During Bottling: A Case Study},
  journal = {Petroleum Science and Engineering},
  volume = {3},
  number = {1},
  pages = {5-9},
  doi = {10.11648/j.pse.20190301.12},
  url = {https://doi.org/10.11648/j.pse.20190301.12},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.pse.20190301.12},
  abstract = {Energy security is very important in the current world. Liquefied Petroleum Gas (LPG) is one of the significant energy sources. LPG can be produced from natural gas processing as well as crude oil refining. Now LPG is available in different sizes of cylinder. The bottling system of LPG in the cylinder is the main discussion topic of this paper. Safety requirement during bottling work is also explained in this research article. LPG cylinder can be filled in both automatically and manually. The automatic filling system is more secure and effective. A visible check of the cylinder is needed before refilling. Washing and drying are also conducted before filling if necessary. To avoid gas leakage from cylinder valve “O” ring must be checked before gas filling, if it is missing in valve must put it. After putting the cylinder body weight, modern machine carousel runs to fill the LP gas in the cylinder. The automatic carousel machine can fill several cylinders at a time. Cylinder checked by automatic weight checking scale to be ensured filling the stipulated value. After this to check the valve leak of LPG filled cylinder for security and safety. If all the process is positive, it is needed to put a safety cap on the cylinder valve and attach the thermo-sleeve for more safety. Then the filled cylinders are kept in the storage for distribution. The Personal Protection Equipment’s (PPEs) is must to wear during filling the cylinder.},
 year = {2019}
}

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