Technical Innovation of Ultra-Deep Well Drilling Rig and Its Development Trend

Fang Taian; Zhou Zhixiong; Wu Changliang; Yang Xiaoguang

doi:doi:10.11648/j.ogce.20190701.15

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Technical Innovation of Ultra-Deep Well Drilling Rig and Its Development Trend

Fang Taian, Zhou Zhixiong, Wu Changliang, Yang Xiaoguang

Published in International Journal of Oil, Gas and Coal Engineering (Volume 7, Issue 1)

Received: 13 December 2018 Accepted: 3 January 2019 Published: 29 January 2019

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Abstract

8000-meter drilling rig and quadruple joint 9000-meter drilling rig have been developed for ultra-deep and complex wells of the complicated geological structure area in Tarim Basin, China. The key components of the drilling rigs are redesigned and innovated, including optimization of the high bearing capacity derricks and substructures and a completely new design of integrated single shaft drawworks with the compacted strand wire rope. The rotary table and its driving device with larger torque and load capacity, the high-pressure drilling pump with a high power, intelligent top drive system, casing running device with good compatibility, and automated pipe handling system are equipped. Field application shows that 8000 meters drilling rig, compared with the conventional 9000-meter drilling rig, can save equipment procurement costs by about 20%, reduce drilling operational costs 37%. In addition, the quadruple joint 9000-meter drilling rig can reduce the tripping time by more than 20%, and that the pressure is difficult to control in the complicated formation by conventional drilling rigs can be avoided to a certain extent. At the end of this paper, the advantages and the problems to be solved urgently of the ultra-deep well drilling rigs are expounded.

Published in	International Journal of Oil, Gas and Coal Engineering (Volume 7, Issue 1)
DOI	10.11648/j.ogce.20190701.15
Page(s)	26-32
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Ultra-Deep Drilling Rig, Quadruple Joint, Compacted Strand Wire Rope, Intelligent TDS, Casing Running Device, Automated Pipe Handling System

References

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[2]	China's Ultra-Deep Drilling Rig Technology Has Advanced to A New Level. [J]. NATURAL GAS INDUSTRY, 2012, 40 (11): 58.
[3]	Xu Xiaopeng, Huang Yuehua, Li Zhiping, etc. Application of High Strength Materials in Derrick Substructure of Ultra-Deep Well Drilling Rig [J]. PETROLEUM MACHINERY, 2009, 37 (8): 72-75.
[4]	Chen Qing. The Drilling and hoisting system of CNPC Baoji Oilfield Machinery Co., ltd achieve full series coverage [N]. CHINA PETROCHEMICAL NEWS, 2010-01-28.
[5]	Huang Xianpu, Dang yuan, Gao Feng. YG-135 type integral traveling car hook design [J]. OIL FIELD EQUIPMENT, 1996, 25 (5): 11-16.
[6]	Yang Yuandong, Ma Shuxue, An Qinglong, et al. The Development and Application of the JC-15D Direct Drive Drawworks [J]. PETROLEUM MACHINERY, 2012, 40 (4): 34-37.
[7]	Zhang Xiaojie, Dong Hui, Jin Lumin, etc. [J]. Design And Analysis of 8000m DC Rigs Drawworks[J]. OIL FIELD EQUIPMENT, 2013, 42 (10): 57-60.
[8]	Yang Honggang, Zhou Yafang, Lu Yunhao, et al. Development and Application of ZP495 Rotary Table [J]. PETROLEUM MACHINERY, 2009, 37 (6): 45-47, 95.
[9]	Yi Zhou, Zhiqiang Huang, Yan Bu, etc. Simulation Studies on Drilling Mud Pump Plunger Seal Failure under Ultrahigh Pressure and Ultra-deep Conditions [J]. ENGINEERING FAILURE ANALYSIS, 2014.07.005, 2014, 45 (10):142-150.
[10]	Chen Ruheng. Breaking-up Old Concept, Creating New Drilling Rigs (Part 3) [J]. OIL FIELD MACHINERY, 2008, 37 (5): 1-9.
[11]	Xu Wen, Liu Xinli, Ma Rui, et al. Top Drive-based Steering Control Technology for Slide Drilling [J]. PETROLEUM MACHINERY, 2013, 41 (3): 27-30.
[12]	Wang Dingya, Wang Yaohua, Yu Xingjun. Research and Development Trend of Domestic Automated Drilling Rig [J]. PETROLEUM MACHINERY, 2017, 45 (5): 23-27.

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APA Style

Fang Taian, Zhou Zhixiong, Wu Changliang, Yang Xiaoguang. (2019). Technical Innovation of Ultra-Deep Well Drilling Rig and Its Development Trend. International Journal of Oil, Gas and Coal Engineering, 7(1), 26-32. https://doi.org/10.11648/j.ogce.20190701.15

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ACS Style

Fang Taian; Zhou Zhixiong; Wu Changliang; Yang Xiaoguang. Technical Innovation of Ultra-Deep Well Drilling Rig and Its Development Trend. Int. J. Oil Gas Coal Eng. 2019, 7(1), 26-32. doi: 10.11648/j.ogce.20190701.15

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AMA Style

Fang Taian, Zhou Zhixiong, Wu Changliang, Yang Xiaoguang. Technical Innovation of Ultra-Deep Well Drilling Rig and Its Development Trend. Int J Oil Gas Coal Eng. 2019;7(1):26-32. doi: 10.11648/j.ogce.20190701.15

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@article{10.11648/j.ogce.20190701.15,
  author = {Fang Taian and Zhou Zhixiong and Wu Changliang and Yang Xiaoguang},
  title = {Technical Innovation of Ultra-Deep Well Drilling Rig and Its Development Trend},
  journal = {International Journal of Oil, Gas and Coal Engineering},
  volume = {7},
  number = {1},
  pages = {26-32},
  doi = {10.11648/j.ogce.20190701.15},
  url = {https://doi.org/10.11648/j.ogce.20190701.15},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ogce.20190701.15},
  abstract = {8000-meter drilling rig and quadruple joint 9000-meter drilling rig have been developed for ultra-deep and complex wells of the complicated geological structure area in Tarim Basin, China. The key components of the drilling rigs are redesigned and innovated, including optimization of the high bearing capacity derricks and substructures and a completely new design of integrated single shaft drawworks with the compacted strand wire rope. The rotary table and its driving device with larger torque and load capacity, the high-pressure drilling pump with a high power, intelligent top drive system, casing running device with good compatibility, and automated pipe handling system are equipped. Field application shows that 8000 meters drilling rig, compared with the conventional 9000-meter drilling rig, can save equipment procurement costs by about 20%, reduce drilling operational costs 37%. In addition, the quadruple joint 9000-meter drilling rig can reduce the tripping time by more than 20%, and that the pressure is difficult to control in the complicated formation by conventional drilling rigs can be avoided to a certain extent. At the end of this paper, the advantages and the problems to be solved urgently of the ultra-deep well drilling rigs are expounded.},
 year = {2019}
}

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TY  - JOUR
T1  - Technical Innovation of Ultra-Deep Well Drilling Rig and Its Development Trend
AU  - Fang Taian
AU  - Zhou Zhixiong
AU  - Wu Changliang
AU  - Yang Xiaoguang
Y1  - 2019/01/29
PY  - 2019
N1  - https://doi.org/10.11648/j.ogce.20190701.15
DO  - 10.11648/j.ogce.20190701.15
T2  - International Journal of Oil, Gas and Coal Engineering
JF  - International Journal of Oil, Gas and Coal Engineering
JO  - International Journal of Oil, Gas and Coal Engineering
SP  - 26
EP  - 32
PB  - Science Publishing Group
SN  - 2376-7677
UR  - https://doi.org/10.11648/j.ogce.20190701.15
AB  - 8000-meter drilling rig and quadruple joint 9000-meter drilling rig have been developed for ultra-deep and complex wells of the complicated geological structure area in Tarim Basin, China. The key components of the drilling rigs are redesigned and innovated, including optimization of the high bearing capacity derricks and substructures and a completely new design of integrated single shaft drawworks with the compacted strand wire rope. The rotary table and its driving device with larger torque and load capacity, the high-pressure drilling pump with a high power, intelligent top drive system, casing running device with good compatibility, and automated pipe handling system are equipped. Field application shows that 8000 meters drilling rig, compared with the conventional 9000-meter drilling rig, can save equipment procurement costs by about 20%, reduce drilling operational costs 37%. In addition, the quadruple joint 9000-meter drilling rig can reduce the tripping time by more than 20%, and that the pressure is difficult to control in the complicated formation by conventional drilling rigs can be avoided to a certain extent. At the end of this paper, the advantages and the problems to be solved urgently of the ultra-deep well drilling rigs are expounded.
VL  - 7
IS  - 1
ER  -

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Author Information

Fang Taian

CNPC Engineering Technology R&D Company Ltd., Beijing, China; National Engineering Laboratory for Oil and Gas Drilling Technology, Beijing, China
Zhou Zhixiong

CNPC Engineering Technology R&D Company Ltd., Beijing, China; National Engineering Laboratory for Oil and Gas Drilling Technology, Beijing, China
Wu Changliang

CNPC Engineering Technology R&D Company Ltd., Beijing, China; National Engineering Laboratory for Oil and Gas Drilling Technology, Beijing, China
Yang Xiaoguang

CNPC Engineering Technology R&D Company Ltd., Beijing, China; National Engineering Laboratory for Oil and Gas Drilling Technology, Beijing, China

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Plain Text BibTeX RIS

APA Style

Fang Taian, Zhou Zhixiong, Wu Changliang, Yang Xiaoguang. (2019). Technical Innovation of Ultra-Deep Well Drilling Rig and Its Development Trend. International Journal of Oil, Gas and Coal Engineering, 7(1), 26-32. https://doi.org/10.11648/j.ogce.20190701.15

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ACS Style

Fang Taian; Zhou Zhixiong; Wu Changliang; Yang Xiaoguang. Technical Innovation of Ultra-Deep Well Drilling Rig and Its Development Trend. Int. J. Oil Gas Coal Eng. 2019, 7(1), 26-32. doi: 10.11648/j.ogce.20190701.15

Copy | Download

AMA Style

Fang Taian, Zhou Zhixiong, Wu Changliang, Yang Xiaoguang. Technical Innovation of Ultra-Deep Well Drilling Rig and Its Development Trend. Int J Oil Gas Coal Eng. 2019;7(1):26-32. doi: 10.11648/j.ogce.20190701.15

Copy | Download

@article{10.11648/j.ogce.20190701.15,
  author = {Fang Taian and Zhou Zhixiong and Wu Changliang and Yang Xiaoguang},
  title = {Technical Innovation of Ultra-Deep Well Drilling Rig and Its Development Trend},
  journal = {International Journal of Oil, Gas and Coal Engineering},
  volume = {7},
  number = {1},
  pages = {26-32},
  doi = {10.11648/j.ogce.20190701.15},
  url = {https://doi.org/10.11648/j.ogce.20190701.15},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ogce.20190701.15},
  abstract = {8000-meter drilling rig and quadruple joint 9000-meter drilling rig have been developed for ultra-deep and complex wells of the complicated geological structure area in Tarim Basin, China. The key components of the drilling rigs are redesigned and innovated, including optimization of the high bearing capacity derricks and substructures and a completely new design of integrated single shaft drawworks with the compacted strand wire rope. The rotary table and its driving device with larger torque and load capacity, the high-pressure drilling pump with a high power, intelligent top drive system, casing running device with good compatibility, and automated pipe handling system are equipped. Field application shows that 8000 meters drilling rig, compared with the conventional 9000-meter drilling rig, can save equipment procurement costs by about 20%, reduce drilling operational costs 37%. In addition, the quadruple joint 9000-meter drilling rig can reduce the tripping time by more than 20%, and that the pressure is difficult to control in the complicated formation by conventional drilling rigs can be avoided to a certain extent. At the end of this paper, the advantages and the problems to be solved urgently of the ultra-deep well drilling rigs are expounded.},
 year = {2019}
}

Copy | Download

TY  - JOUR
T1  - Technical Innovation of Ultra-Deep Well Drilling Rig and Its Development Trend
AU  - Fang Taian
AU  - Zhou Zhixiong
AU  - Wu Changliang
AU  - Yang Xiaoguang
Y1  - 2019/01/29
PY  - 2019
N1  - https://doi.org/10.11648/j.ogce.20190701.15
DO  - 10.11648/j.ogce.20190701.15
T2  - International Journal of Oil, Gas and Coal Engineering
JF  - International Journal of Oil, Gas and Coal Engineering
JO  - International Journal of Oil, Gas and Coal Engineering
SP  - 26
EP  - 32
PB  - Science Publishing Group
SN  - 2376-7677
UR  - https://doi.org/10.11648/j.ogce.20190701.15
AB  - 8000-meter drilling rig and quadruple joint 9000-meter drilling rig have been developed for ultra-deep and complex wells of the complicated geological structure area in Tarim Basin, China. The key components of the drilling rigs are redesigned and innovated, including optimization of the high bearing capacity derricks and substructures and a completely new design of integrated single shaft drawworks with the compacted strand wire rope. The rotary table and its driving device with larger torque and load capacity, the high-pressure drilling pump with a high power, intelligent top drive system, casing running device with good compatibility, and automated pipe handling system are equipped. Field application shows that 8000 meters drilling rig, compared with the conventional 9000-meter drilling rig, can save equipment procurement costs by about 20%, reduce drilling operational costs 37%. In addition, the quadruple joint 9000-meter drilling rig can reduce the tripping time by more than 20%, and that the pressure is difficult to control in the complicated formation by conventional drilling rigs can be avoided to a certain extent. At the end of this paper, the advantages and the problems to be solved urgently of the ultra-deep well drilling rigs are expounded.
VL  - 7
IS  - 1
ER  -

Copy | Download