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Novel Engineered Fiber Based Wellbore Strengthening Material in Prevent and Control Real-Time Loss Circulation While Drilling in Bibi-Hakimeh Oil Field

Received: 13 November 2024     Accepted: 25 November 2024     Published: 13 December 2024
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Abstract

Loss circulation is one of the most time and cost consuming problems which occurs mostly in naturally fractured formation, induced fractures and also may happen through highly permeable formations and can causes many operational problems such as differential pipe sticking, drill string stuck in the wellbore, drilling fluid costs due to compensate of the lost fluid via the formation, well flow, blowout and etc. controlling severe to total lost circulation in naturally/induced fractured formations has always been challenging. While solving lost circulation after occurrence is critical, prevention is the best drilling practice for saving the operator time and money. One important component of the prevention plan is the design of wellbore strengthening treatments. The goal of these treatments is to increase the “hoop stress” in the near wellbore region, widen the mud weight window and enable wellbore pressure containment. To address this problem, novel fiber based wellbore strengthening material is designed as an engineered solution to improve wellbore wall tensile and compressive strength and reduce drilling non-productive time caused by lost circulation. By using newly fiber based wellbore strengthening material in drilling fluid composition during drilling operation, loss circulation would be prevented in more than 80% of loss zone layers and in case of encountering cavernous layers with large fracture widths it makes the operator easier to control the loss. In this paper a novel fiber based wellbore strengthening material named LIGNO-SEAL is introduced and successfully used to prevent and control loss in an onshore well with severe to complete loss situations in BIBI-HAKIMEH oil field in southern parts of Iran.

Published in Petroleum Science and Engineering (Volume 8, Issue 2)
DOI 10.11648/j.pse.20240802.14
Page(s) 125-133
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Loss Circulation, Differential Pipe Sticking, Induced Fractures, Hoop Stress, Wellbore Strengthening Material

References
[1] Nayberg, T. M. (1987). Laboratory Study of Lost Circulation Materials for Use in Both Oil-Based and Water-Based Drilling Muds. SPE Drilling Engineering, 2(3), 229–236.
[2] Nayberg, T. M. and Petty, B. R. 1986. "Laboratory Study of Lost Circulation Materials for Use in Both Oil-Based and Water-Based Drilling Muds". SPE Drilling Engineering, Vol. 2, pp.229–236.
[3] Vidick, B., Yearwood, J. A., & Perthuis, H. (1988). How to solve lost circulation problems. Society of Petroleum Engineers of AIME, (Paper) SPE, 927–932.
[4] Ramasamy, J., Gooneratne P, C., and Amanullah, M.: Current Methods and Novel Solutions for Mitigating Lost Circulation, IPTC-19499-MS, Presented at the International Petroleum Technology Conference, Beijing, China, 26 - 28 March 2019.
[5] Rojas, J. C., Bern, P. A., Ftizgerald, B. L., Modi, S., Bezant, P. N.: Minimizing Down Hole Mud Losses, lADC/SPE 39398, Presented at the IADC/SPE Drilling Conference, Dallas, 3 - 6 March, 1998.
[6] Wagle, V., Kalgaonkar, R., AlYami, A., & Alanqari, K. (2019). Novel loss circulation composition to treat moderate to severe losses. Society of Petroleum Engineers - SPE Oil and Gas India Conference and Exhibition 2019, OGIC 2019, April, 9–11.
[7] Jaffery, M., Wicaksono, A., Pasteris, M., Subhan, M., Amir, B., & Mansur, M. (2016). Case study - Engineered fiber-based loss circulation control pills EFLCC solves total loss circulation challenges on complex depleted and fractured formation in Natuna Sea, Indonesia. Offshore Technology Conference Asia 2016, OTCA 2016, 494–506.
[8] Arshad, U., Jain, B., Pardawalla, H., Gupta, N., & Meyer, A. (2014). Engineered fiber-based loss circulation control pills to successfully combat severe loss circulation challenges during drilling and casing cementing in northern Pakistan. SPE Latin American and Caribbean Petroleum Engineering Conference Proceedings, 2, 968–976.
[9] Xu, Z. et al 2013. Ultrasonic Curable Nanoparticles Strengthening Technique While Drilling. Presented at SPE Annual Technical Conference and Exhibition, 30 September-2 October, New Orleans, Louisiana, USA. SPE-166355-MS.
[10] Alimuddin, S., Sharma, S., Mahadeshwar, S., Marinescu, P., Raman, C. V., Kumar, Y., Velavaraj, N. K., Panicker, S., & Rahim, S. A. (2018). Reduction of subsurface losses and non-productive time during deepwater drilling by application of wellbore strengthening mechanism - A strategic approach. Proceedings of the SPE/IADC Middle East Drilling Technology Conference and Exhibition, 2018-January.
[11] Wagle, V., Ramasamy, J., Alanqari, K., & AlYami, A. (2023). Expandable Resin for Countering Severe Loss Circulation. SPE Middle East Oil and Gas Show and Conference, MEOS, Proceedings, February, 19–21.
[12] Mukhlis, T. et al 2011. Fibrous Organic Cellulose Application to Combat Seepage Losses in Fractured Limestone Formations, Offshore East Kalimantan, Indonesia. Presented at SPE Asia Pacific Oil and Gas Conference and Exhibition, 20-22 September, Jakarta, Indonesia. SPE-145763-MS.
[13] Mustata B., Bicu I., Cascaval C. N. 1997. Rheological and thermal behaviour of an epoxy resin modified with reactive diluents. Journal of Polymer Engineering, 17: 6, 491–506.
[14] Alanqari, K., Al-Yami, A., Wagle, V., and Al-Jubran M. "Innovative Epoxy Resin Formulation". Presented at the International Petroleum Technology Conference held in Beijing, China, 26 - 28 March 2019. IPTC-19061-MS.
[15] Elyas, O., Al-Yami, A. S., Wagle, V., and Alhareth, N. "Use of Polymer Resins for Surface Annulus Isolation Enhancement". Presented at the 2018 SPE Kingdom of Saudi Arabia Annual Technical Symposium and Exhibition held in Dammam, Saudi Arabia, 2018, April 23-26. SPE-192266-MS.
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  • APA Style

    Heris, M. N. (2024). Novel Engineered Fiber Based Wellbore Strengthening Material in Prevent and Control Real-Time Loss Circulation While Drilling in Bibi-Hakimeh Oil Field. Petroleum Science and Engineering, 8(2), 125-133. https://doi.org/10.11648/j.pse.20240802.14

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    ACS Style

    Heris, M. N. Novel Engineered Fiber Based Wellbore Strengthening Material in Prevent and Control Real-Time Loss Circulation While Drilling in Bibi-Hakimeh Oil Field. Pet. Sci. Eng. 2024, 8(2), 125-133. doi: 10.11648/j.pse.20240802.14

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    AMA Style

    Heris MN. Novel Engineered Fiber Based Wellbore Strengthening Material in Prevent and Control Real-Time Loss Circulation While Drilling in Bibi-Hakimeh Oil Field. Pet Sci Eng. 2024;8(2):125-133. doi: 10.11648/j.pse.20240802.14

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  • @article{10.11648/j.pse.20240802.14,
      author = {Majid Nasirzadeh Heris},
      title = {Novel Engineered Fiber Based Wellbore Strengthening Material in Prevent and Control Real-Time Loss Circulation While Drilling in Bibi-Hakimeh Oil Field
    },
      journal = {Petroleum Science and Engineering},
      volume = {8},
      number = {2},
      pages = {125-133},
      doi = {10.11648/j.pse.20240802.14},
      url = {https://doi.org/10.11648/j.pse.20240802.14},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.pse.20240802.14},
      abstract = {Loss circulation is one of the most time and cost consuming problems which occurs mostly in naturally fractured formation, induced fractures and also may happen through highly permeable formations and can causes many operational problems such as differential pipe sticking, drill string stuck in the wellbore, drilling fluid costs due to compensate of the lost fluid via the formation, well flow, blowout and etc. controlling severe to total lost circulation in naturally/induced fractured formations has always been challenging. While solving lost circulation after occurrence is critical, prevention is the best drilling practice for saving the operator time and money. One important component of the prevention plan is the design of wellbore strengthening treatments. The goal of these treatments is to increase the “hoop stress” in the near wellbore region, widen the mud weight window and enable wellbore pressure containment. To address this problem, novel fiber based wellbore strengthening material is designed as an engineered solution to improve wellbore wall tensile and compressive strength and reduce drilling non-productive time caused by lost circulation. By using newly fiber based wellbore strengthening material in drilling fluid composition during drilling operation, loss circulation would be prevented in more than 80% of loss zone layers and in case of encountering cavernous layers with large fracture widths it makes the operator easier to control the loss. In this paper a novel fiber based wellbore strengthening material named LIGNO-SEAL is introduced and successfully used to prevent and control loss in an onshore well with severe to complete loss situations in BIBI-HAKIMEH oil field in southern parts of Iran.
    },
     year = {2024}
    }
    

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  • TY  - JOUR
    T1  - Novel Engineered Fiber Based Wellbore Strengthening Material in Prevent and Control Real-Time Loss Circulation While Drilling in Bibi-Hakimeh Oil Field
    
    AU  - Majid Nasirzadeh Heris
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    T2  - Petroleum Science and Engineering
    JF  - Petroleum Science and Engineering
    JO  - Petroleum Science and Engineering
    SP  - 125
    EP  - 133
    PB  - Science Publishing Group
    SN  - 2640-4516
    UR  - https://doi.org/10.11648/j.pse.20240802.14
    AB  - Loss circulation is one of the most time and cost consuming problems which occurs mostly in naturally fractured formation, induced fractures and also may happen through highly permeable formations and can causes many operational problems such as differential pipe sticking, drill string stuck in the wellbore, drilling fluid costs due to compensate of the lost fluid via the formation, well flow, blowout and etc. controlling severe to total lost circulation in naturally/induced fractured formations has always been challenging. While solving lost circulation after occurrence is critical, prevention is the best drilling practice for saving the operator time and money. One important component of the prevention plan is the design of wellbore strengthening treatments. The goal of these treatments is to increase the “hoop stress” in the near wellbore region, widen the mud weight window and enable wellbore pressure containment. To address this problem, novel fiber based wellbore strengthening material is designed as an engineered solution to improve wellbore wall tensile and compressive strength and reduce drilling non-productive time caused by lost circulation. By using newly fiber based wellbore strengthening material in drilling fluid composition during drilling operation, loss circulation would be prevented in more than 80% of loss zone layers and in case of encountering cavernous layers with large fracture widths it makes the operator easier to control the loss. In this paper a novel fiber based wellbore strengthening material named LIGNO-SEAL is introduced and successfully used to prevent and control loss in an onshore well with severe to complete loss situations in BIBI-HAKIMEH oil field in southern parts of Iran.
    
    VL  - 8
    IS  - 2
    ER  - 

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