A flame retardant surface has been prepared by the layer-by layer assemblies of branched polyethylenimine (BPEI), kaolin, urea, and diammonium phosphate (DAP) on cotton fabrics. Four different kinds of cotton fabrics (print cloth, mercerized print cloth, mercerized twill, and fleece) were prepared using solutions of BPEI, urea, DAP, and kaolin. Layer-by-layer assemblies for flame retardant properties were applied by the pad-dry-cure method and each coating formula was rotated for 10, 20, 30, or 40 bilayers. To assess the effectiveness to resist flame propagation on treated fabrics of different constructions the vertical flammability test (ASTM D 6413-11) was used. In most cases char lengths of fabrics that passed the vertical flammability tests were less than 50% of the original length and after-flame and after-glow times were less than one second. Thermogravimetric analysis (TGA) and limiting oxygen indices (LOI, ASTM D 2863-09) were also used to test for flame retardancy. All untreated fabrics showed LOI values of about 19-21% oxygen in nitrogen. LOI values for the four types of treated fabrics were greater than 35% when add-on wt% values were between 11.1 – 18.6 wt %. In addition, structural characterizations of treated fabrics were studied by SEM methods.
Published in | International Journal of Materials Science and Applications (Volume 7, Issue 4) |
DOI | 10.11648/j.ijmsa.20180704.11 |
Page(s) | 115-125 |
Creative Commons |
This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited. |
Copyright |
Copyright © The Author(s), 2018. Published by Science Publishing Group |
Cotton Fabric, Flame Retardant, Layering, Flammability Test
[1] | P. Wakelyn, N. Bertoniere, A. French, et al. Cotton Fibers. In: M. Lewin, Ed., Handbook of Fiber Chemistry, 3rd ed., CRC Press, Boca Raton, FL, USA, pp. 521-666, 2006. |
[2] | M. Alaee, P. Arias, A. Sjödin, and Å. Bergman, “An overview of commercially used brominated flame retardants, their applications, their use patterns in different countries/regions and possible modes of release”, Environmental International, vol. 29, no. 6, pp. 683-689, 2003. |
[3] | S. Bourbigot, Flame retardancy of textiles: new approaches. In: Horrocks, A. R. and Price, D., Ed., Advances in Fire Retardant Materials, Woodhead Publishing, Cambridge, UK, pp. 9−40, 2009. |
[4] | A. R. Horrocks, “Flame retardant challenges for textiles and fibres: New chemistry versus innovatory solutions”, Polymer Degradation and Stability, vol. 96, no. 3, pp. 377-392, 2011. |
[5] | A. R. Horrocks, B. K. Kandola, P. J. Davies, S. Zhang, and S. A. Padbury, “Developments in flame retardant textiles – a review”, Polymer Degradation and Stability, vol. 88, no. 1, pp. 3-12, 2005. |
[6] | E. D. Weil and S. V. Levchik, “Flame Retardants in Commercial Use or Development for Textiles”, Journal of Fire Science, vol. 26, no. 3, pp. 243-281, 2008. |
[7] | J. E. Hendrix, J. E. Bostic, E. S. Olson, and R. H. Barker, “Pyrolysis and combustion of cellulose. I. Effects of triphenyl phosphate in the presence of nitrogenous bases”, Journal of Applied Polymer Science, vol. 14, pp. 1701-1723. 1970. |
[8] | W. A. Reeves, R. M. Perkins, B. Piccolo, and G. L. Drake, “some Chemical and Physical Factors Influencing Flame Retardancy”, Textile Research Journal, vol. 40, pp. 223-231, 1970. |
[9] | C. Q. Yang, and X. Qiu,” Flame‐retardant finishing of cotton fleece fabric: part I. The use of a hydroxy‐functional organophosphorus oligomer and dimethyloldihydroxylethyleneurea”, Fire and Materials, vol. 31, pp. 67-81, 2007. |
[10] | R. Grumping, M. Opel, and M. Petersen, “Brominated Dioxins and Brominated Flame Retardants in Irish Cow’s Milk”, Organohalogen Compounds, vol. 69, pp. 912 – 915, 2007. |
[11] | K. Kishore, and K. Mohandas, “Action of phosphorus compounds on fire‐retardancy of cellulosic materials: A review”, Fire and Materials, vol. 6, pp. 54-58, 1982. |
[12] | R. Hidersinn, Fire Retardancy. In: Bikales, N. M. and Mark, H. F., Ed., Encyclopedia of Polymer Science and Technology, John Wiley & Sons, Inc., New York, pp. 270, 1977. |
[13] | K. Ariga, J. P. Hill, and Q. Ji, “Layer-by-layer assembly as a versatile bottom-up nanofabrication technique for exploratory research and realistic application”, Physical Chemistry Chemical Physics, vol. 9, no. 19, pp. 2319-2340, 2007. |
[14] | G. Decher, “Fuzzy nanoassemblies: toward layered polymeric multicomposites”, Science, vol. 227, no. 5330, pp. 1232-1237, 1997. |
[15] | G. Decher, and J. D. Hong, “Buildup of Ultrathin Multilayer Films by a Self-Assembly Process: II. Consecutive Adsorption of Anionic and Cationic Bipolar Amphiphiles and Polyelectrolytes on Charged Surfaces,” Bunsen-Gesellschaft fur Physikalische Chemie, vol. 95, no. 11, pp. 1430-1434, 1991. |
[16] | G. Decher, J. D. Hong, and J. Schmitt, “Buildup of ultrathin multilayer films by a self-assembly process. III. Consecutively alternating adsorption of anionic and cationic polyelectrolytes on charged surfaces”, Thin Solid Films, vol. 211, Part 2, pp. 831-835, 1992. |
[17] | Y. Lvov, G. Decher, and H. Moehwald, “Assembly, structural characterization and thermal behaviour of layer-by-layer deposited ultrathin films”, Langmuir, vol. 9, no. 2, pp. 481-486, 1993. |
[18] | K. Ariga, Y. Lvov, and T. Kunitake, “Assembling Alternate Dye−Polyion Molecular Films by Electrostatic Layer-by-Layer Adsorption”, Journal of the American Chemical Society, vol. 119, no. 9, pp. 2224-2231, 1997. |
[19] | W. Chen, and T. J. McCarthy, “Layer-by-Layer Deposition: A Tool for Polymer Surface Modification”, Macromolecules, vol. 30, no. 1, pp. 78-86, 1997. |
[20] | S. T. Dubas, L. Limsavarn, C. Iamsamai, and P. Potiyaraj, “Assembly of polyelectrolyte multilayers on nylon fibers”, Journal of Applied Polymer Science, vol. 101, no. 5, pp. 3286-3290, 2006. |
[21] | P. T. Hammond, “Recent explorations in electrostatic multilayer thin film assembly”, Current Opinion in Colloid & Interface Science, vol. 4, no. 6, pp. 430-442, 1999. |
[22] | P. T. Hammond, “Form and function in multilayer assembly: New applications at the nanoscale”, Advanced Materials, vol. 16, no. 15, pp. 1271-1293, 2004. |
[23] | P. T. Hammond, and G. M. Whitesides, “Formation of Polymer Microstructures by Selective Deposition of Polyion Multilayers Using Patterned Self-Assembled Monolayers as a Template”, Macromolecules, vol. 28, no. 22, pp. 7569-7571, 1995. |
[24] | M. Schonhoff, “Self-assembled polyelectrolyte multilayers”, Current Opinion in Colloid & Interface Science, vol. 8, no. 1, pp. 86-95, 2003. |
[25] | Q. Wang, and P. Hauser, “New characterization of layer-by-layer self-assembly deposition of polyelectrolytes on cotton fabric”, Cellulose, vol. 16, no. 6, pp. 1123-1131, 2009. |
[26] | X. Zhang, H. Chen, and H. Zhang, “Layer-by-layer assembly: From conventional to unconventional methods”, Chemical Communication, vol. 14, pp. 1395-1405, 2007. |
[27] | Y.-C. Li, S. Mannen, A. Morgan, S. Chang, Y. H. Yang, B. Condon, and J. Grunlan, “Intumescent all-polymer multilayer nanocoating capable of extinguishing flame on fabric”, Advanced Materials, vol. 23, no. 34, pp. 3926-3931, 2011. |
[28] | Y.-C. Li, S. Mannen, J. Schultz, and J. Grunlan, “Growth and fire protection behavior of POSS-based multilayer thin films”, Journal of Material Chemistry, vol. 21, no. 9, pp. 3060-3069, 2011. |
[29] | Y.-C. Li, J. Schultz, S. Mannen, C. Delhom, B. Condon, S. Chang, M. Zammarano, and J. Grunlan, “Flame retardant behavior of polyelectrolyte-clay thin film assemblies on cotton fabric”, ACS Nano, vol. 4, no. 6, pp. 3325-3337, 2010. |
[30] | Y. Chen, A. Frendi, S. S. Tewari, and M. Sibulkin, “Combustion properties of pure and fire-retarded cellulose”, Combustion and Flame, vol. 84, pp. 121-140, 1991. |
[31] | P. Bajaj, Heat and flame protection. In: A. R. Horrocks, and S. C. Anand,, Eds., Handbook of Technical Textiles, Woodhead Publishing and CRC Press, Boca Raton, FL, USA, pp. 223-263, 2000. |
[32] | D. Purser, and A. R. Horrocks, Toxicity of fire retardants in relation to life, safety and environmental hazards and Textiles. In: A. R. Horrocks, and D. Price, Eds., Fire Retardant Materials, CRC Press, Boca Raton, FL, USA, pp. 62-181, 2001. |
[33] | J. W. Lyons, The Chemistry and Uses of Fire Retardants. Wiley, Hoboken, NJ, USA, (1970). |
[34] | T.-M. Nguyen, S. Chang, B. Condon, R. Slopek, E. Graves, and M. Yoshioka-Tarver, “Structural effect of phosphoramidate derivatives on the thermal and flame retardant behaviors of treated cotton cellulose” Industrial & Engineering Chemistry Research, vol. 52, pp. 4715-4724, 2013. |
[35] | A. A. Faroq, D. Price, G. J. Milnes, and A. R. Horrocks, “Thermogravimetric analysis study of the mechanism of pyrolysis of untreated and flame retardant treated cotton fabrics under a continuous flow of nitrogen”, Polymer Degradation and Stability, vol. 44, pp. 323-333, 1994. |
[36] | T.-M. Nguyen, S. Chang, B. Condon, and R. Slopek, “Synthesis of a novel flame retardant containing phosphorus-nitrogen and its comparison for cotton fabric”, Fibers and Polymers, vol. 13, pp. 963-970, 2012. |
APA Style
Sechin Chang, Brian Condon, Elena Graves, Jade Smith. (2018). Anti-Flammable Properties of Cotton Fabrics Using Eco Friendly Inorganic Materials by Layering Self-Assisted Processing. International Journal of Materials Science and Applications, 7(4), 115-125. https://doi.org/10.11648/j.ijmsa.20180704.11
ACS Style
Sechin Chang; Brian Condon; Elena Graves; Jade Smith. Anti-Flammable Properties of Cotton Fabrics Using Eco Friendly Inorganic Materials by Layering Self-Assisted Processing. Int. J. Mater. Sci. Appl. 2018, 7(4), 115-125. doi: 10.11648/j.ijmsa.20180704.11
AMA Style
Sechin Chang, Brian Condon, Elena Graves, Jade Smith. Anti-Flammable Properties of Cotton Fabrics Using Eco Friendly Inorganic Materials by Layering Self-Assisted Processing. Int J Mater Sci Appl. 2018;7(4):115-125. doi: 10.11648/j.ijmsa.20180704.11
@article{10.11648/j.ijmsa.20180704.11, author = {Sechin Chang and Brian Condon and Elena Graves and Jade Smith}, title = {Anti-Flammable Properties of Cotton Fabrics Using Eco Friendly Inorganic Materials by Layering Self-Assisted Processing}, journal = {International Journal of Materials Science and Applications}, volume = {7}, number = {4}, pages = {115-125}, doi = {10.11648/j.ijmsa.20180704.11}, url = {https://doi.org/10.11648/j.ijmsa.20180704.11}, eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmsa.20180704.11}, abstract = {A flame retardant surface has been prepared by the layer-by layer assemblies of branched polyethylenimine (BPEI), kaolin, urea, and diammonium phosphate (DAP) on cotton fabrics. Four different kinds of cotton fabrics (print cloth, mercerized print cloth, mercerized twill, and fleece) were prepared using solutions of BPEI, urea, DAP, and kaolin. Layer-by-layer assemblies for flame retardant properties were applied by the pad-dry-cure method and each coating formula was rotated for 10, 20, 30, or 40 bilayers. To assess the effectiveness to resist flame propagation on treated fabrics of different constructions the vertical flammability test (ASTM D 6413-11) was used. In most cases char lengths of fabrics that passed the vertical flammability tests were less than 50% of the original length and after-flame and after-glow times were less than one second. Thermogravimetric analysis (TGA) and limiting oxygen indices (LOI, ASTM D 2863-09) were also used to test for flame retardancy. All untreated fabrics showed LOI values of about 19-21% oxygen in nitrogen. LOI values for the four types of treated fabrics were greater than 35% when add-on wt% values were between 11.1 – 18.6 wt %. In addition, structural characterizations of treated fabrics were studied by SEM methods.}, year = {2018} }
TY - JOUR T1 - Anti-Flammable Properties of Cotton Fabrics Using Eco Friendly Inorganic Materials by Layering Self-Assisted Processing AU - Sechin Chang AU - Brian Condon AU - Elena Graves AU - Jade Smith Y1 - 2018/05/22 PY - 2018 N1 - https://doi.org/10.11648/j.ijmsa.20180704.11 DO - 10.11648/j.ijmsa.20180704.11 T2 - International Journal of Materials Science and Applications JF - International Journal of Materials Science and Applications JO - International Journal of Materials Science and Applications SP - 115 EP - 125 PB - Science Publishing Group SN - 2327-2643 UR - https://doi.org/10.11648/j.ijmsa.20180704.11 AB - A flame retardant surface has been prepared by the layer-by layer assemblies of branched polyethylenimine (BPEI), kaolin, urea, and diammonium phosphate (DAP) on cotton fabrics. Four different kinds of cotton fabrics (print cloth, mercerized print cloth, mercerized twill, and fleece) were prepared using solutions of BPEI, urea, DAP, and kaolin. Layer-by-layer assemblies for flame retardant properties were applied by the pad-dry-cure method and each coating formula was rotated for 10, 20, 30, or 40 bilayers. To assess the effectiveness to resist flame propagation on treated fabrics of different constructions the vertical flammability test (ASTM D 6413-11) was used. In most cases char lengths of fabrics that passed the vertical flammability tests were less than 50% of the original length and after-flame and after-glow times were less than one second. Thermogravimetric analysis (TGA) and limiting oxygen indices (LOI, ASTM D 2863-09) were also used to test for flame retardancy. All untreated fabrics showed LOI values of about 19-21% oxygen in nitrogen. LOI values for the four types of treated fabrics were greater than 35% when add-on wt% values were between 11.1 – 18.6 wt %. In addition, structural characterizations of treated fabrics were studied by SEM methods. VL - 7 IS - 4 ER -