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Characterization of Some Local Clay Minerals and Fabrication into Ceramic Floor-Tiles

Received: 26 August 2024     Accepted: 19 September 2024     Published: 18 October 2024
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Abstract

Clay minerals deposits, which include, kaolin, ball-clay, fireclay and zircon, were investigated and used in fabrication of ceramic floor tiles. X-ray diffractometer (XRD-6100, Japan), was used to examine the various compositions and structures of the clay samples. 2000 grams of 0.005 mm grain size of each sample were homogeneously mixed into dough, compressed in metallic mould of 12 mm × 36 mm dimension, and allowed to dry for about 5 hours. Kiln draught oven, at 1200°C was set for glazing and firing of the moulded tiles, to ensure glossy appearance, smoothness and improved strength. XRD test showed higher content of alumina (Al2O3) and Silicon (iv) oxide (SiO2) in all the clay samples. The percentage composition of Critobalite, Diphosphorus trioxide (P2O3), Potassium Oxide (K2O) and Sodium Oxide (Na2O), were reasons for their excellent workability, improved mechanical and rheological properties of ceramics floor-tiles. Water absorption, chemical resistance, shrinkage properties of the different ceramic tiles were compare to some commercial products. This investigation had shown that locally available clay minerals could be fully integrated into ceramic industries to reduce cost of ceramic importation and create job opportunities for youths.

Published in American Journal of Polymer Science and Technology (Volume 10, Issue 4)
DOI 10.11648/j.ajpst.20241004.11
Page(s) 83-89
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Ceramics, Clay Deposits, Floor-Tiles, Properties, Compositions

References
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[2] Aramide, F. O. (2012). Production and Characterization of Porous Insulating Fired Bricks from Ifon Clay with Varied Sawdust Admixture. Journal of Minerals and Minerals Characterization and Engineering, 11, 970-975.
[3] ASTM (2009) Standard test method for drying and shrinking of ceramic clay, C326.
[4] Blanton, T. N., Mjumdar, D., and Chattrjee, D. K. (2000). Ceramic Case surrounding a Tetragonal Zirconium Dioxide Core, Rigaku, 17(2), 4-8.
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[6] Bouziadi F., Boulekbache B., Hamrat M. (2016). The effects of fibers on the shrinkage of high-strength concrete under various curing temperatures. Constr. Build. (Mater. 2016; 114: 40–48.
[7] Bundy, M. and Joseph. N. Ishley (1991). Kaolin in Paper Filling and Coatings, Applied lay Science, vol. 5, (5-6), 397-420.
[8] Dana, K. and DAS, S. K. (2003). High Strength Ceramic Floor Tile Compositions Containing Indian metallurgical slags, Journal of Materials Science Letters 22, 387– 389.
[9] Eze, E. O. and Iyeke, S. D. (2011), Field Characteristics and Other Properties of fireclay. Global journal of Engineering Research, vol. 10 (1& 2), 27-34.
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[11] Mehmet, G., Erhan, G., Hatice, O. O., Mehmet, T. Y., and Ihsan, T. (2015). Durability and Shrinkage Characteristics of Self-Compacting Concretes Containing Recycled Coarse and/or Fine Aggregates. Journal of Advances in Material Sciences and Engineering.
[12] Liu, Shuai-Bin Hua, Kang-Bo YU, Jie Zhang, Jing-Xian Zhang, Yu-Sheng Shi (2021). Influence of Al2O3 Content on Mechanical Properties of Silica-based Ceramic Cores Prepared by Stereo-lithography. Advanced Ceramics, 10(5), 2226-4108.
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[16] Tiago, Z., Rozineido, A. Boca, S.; Natan P., Cinta S. H., Gracher R. (2021). Eco-Friendly Ceramic Tiles: Development Based on Technical and Market Demands. Journal of Material Research and Technology, 11, pp. 121-134.
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[19] Farid Bouziadi, Boulekbache, B. and Hamrat, M. (2016). The effects of fibres on shrinkage of high-strength concrete under various curing temperature. J. of Construction and Building Materials, 114, 40-48.
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Cite This Article
  • APA Style

    Oragwu, I. P., Okolo, A. J., Okwuego, O. P., Ntokah, K. (2024). Characterization of Some Local Clay Minerals and Fabrication into Ceramic Floor-Tiles. American Journal of Polymer Science and Technology, 10(4), 83-89. https://doi.org/10.11648/j.ajpst.20241004.11

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    ACS Style

    Oragwu, I. P.; Okolo, A. J.; Okwuego, O. P.; Ntokah, K. Characterization of Some Local Clay Minerals and Fabrication into Ceramic Floor-Tiles. Am. J. Polym. Sci. Technol. 2024, 10(4), 83-89. doi: 10.11648/j.ajpst.20241004.11

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    AMA Style

    Oragwu IP, Okolo AJ, Okwuego OP, Ntokah K. Characterization of Some Local Clay Minerals and Fabrication into Ceramic Floor-Tiles. Am J Polym Sci Technol. 2024;10(4):83-89. doi: 10.11648/j.ajpst.20241004.11

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  • @article{10.11648/j.ajpst.20241004.11,
      author = {Ifeoma Perpetua Oragwu and Azubuike Jeremiah Okolo and Obinna Peter Okwuego and Kosisochukwu Ntokah},
      title = {Characterization of Some Local Clay Minerals and Fabrication into Ceramic Floor-Tiles
    },
      journal = {American Journal of Polymer Science and Technology},
      volume = {10},
      number = {4},
      pages = {83-89},
      doi = {10.11648/j.ajpst.20241004.11},
      url = {https://doi.org/10.11648/j.ajpst.20241004.11},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajpst.20241004.11},
      abstract = {Clay minerals deposits, which include, kaolin, ball-clay, fireclay and zircon, were investigated and used in fabrication of ceramic floor tiles. X-ray diffractometer (XRD-6100, Japan), was used to examine the various compositions and structures of the clay samples. 2000 grams of 0.005 mm grain size of each sample were homogeneously mixed into dough, compressed in metallic mould of 12 mm × 36 mm dimension, and allowed to dry for about 5 hours. Kiln draught oven, at 1200°C was set for glazing and firing of the moulded tiles, to ensure glossy appearance, smoothness and improved strength. XRD test showed higher content of alumina (Al2O3) and Silicon (iv) oxide (SiO2) in all the clay samples. The percentage composition of Critobalite, Diphosphorus trioxide (P2O3), Potassium Oxide (K2O) and Sodium Oxide (Na2O), were reasons for their excellent workability, improved mechanical and rheological properties of ceramics floor-tiles. Water absorption, chemical resistance, shrinkage properties of the different ceramic tiles were compare to some commercial products. This investigation had shown that locally available clay minerals could be fully integrated into ceramic industries to reduce cost of ceramic importation and create job opportunities for youths.
    },
     year = {2024}
    }
    

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  • TY  - JOUR
    T1  - Characterization of Some Local Clay Minerals and Fabrication into Ceramic Floor-Tiles
    
    AU  - Ifeoma Perpetua Oragwu
    AU  - Azubuike Jeremiah Okolo
    AU  - Obinna Peter Okwuego
    AU  - Kosisochukwu Ntokah
    Y1  - 2024/10/18
    PY  - 2024
    N1  - https://doi.org/10.11648/j.ajpst.20241004.11
    DO  - 10.11648/j.ajpst.20241004.11
    T2  - American Journal of Polymer Science and Technology
    JF  - American Journal of Polymer Science and Technology
    JO  - American Journal of Polymer Science and Technology
    SP  - 83
    EP  - 89
    PB  - Science Publishing Group
    SN  - 2575-5986
    UR  - https://doi.org/10.11648/j.ajpst.20241004.11
    AB  - Clay minerals deposits, which include, kaolin, ball-clay, fireclay and zircon, were investigated and used in fabrication of ceramic floor tiles. X-ray diffractometer (XRD-6100, Japan), was used to examine the various compositions and structures of the clay samples. 2000 grams of 0.005 mm grain size of each sample were homogeneously mixed into dough, compressed in metallic mould of 12 mm × 36 mm dimension, and allowed to dry for about 5 hours. Kiln draught oven, at 1200°C was set for glazing and firing of the moulded tiles, to ensure glossy appearance, smoothness and improved strength. XRD test showed higher content of alumina (Al2O3) and Silicon (iv) oxide (SiO2) in all the clay samples. The percentage composition of Critobalite, Diphosphorus trioxide (P2O3), Potassium Oxide (K2O) and Sodium Oxide (Na2O), were reasons for their excellent workability, improved mechanical and rheological properties of ceramics floor-tiles. Water absorption, chemical resistance, shrinkage properties of the different ceramic tiles were compare to some commercial products. This investigation had shown that locally available clay minerals could be fully integrated into ceramic industries to reduce cost of ceramic importation and create job opportunities for youths.
    
    VL  - 10
    IS  - 4
    ER  - 

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Author Information
  • Department of Pure and Industrial Chemistry, Faculty of Physical Science, Chukwuemeka Odumegwu Ojukwu University, Uli, Nigeria

  • Department of Pure and Industrial Chemistry, Faculty of Physical Science, Chukwuemeka Odumegwu Ojukwu University, Uli, Nigeria

  • Department of Pure and Industrial Chemistry, Faculty of Physical Science, Chukwuemeka Odumegwu Ojukwu University, Uli, Nigeria

  • Department of Pure and Industrial Chemistry, Faculty of Physical Science, Chukwuemeka Odumegwu Ojukwu University, Uli, Nigeria

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