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Design and Fabrication of a Novel Commercial Baking Oven

Received: 11 July 2024     Accepted: 20 August 2024     Published: 18 October 2024
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Abstract

This study presents the design and fabrication of a novel wood-fired commercial oven for baking bread. The oven design features an external combustion chamber with heating elements which comprise stainless-steel pipes filled with magnesia starting from the combustion chamber to the 3 oven compartments. Each compartment has 12 heating elements laid under a mild steel sheet metal where the dough mould and its content is placed. Heat loss due to conduction, radiation and convection was prevented by the use of a double wall in both oven and combustion chamber compartments with silica brick and fibre glass respectively, and the oven was fired with wood to bake some dough. Findings showed that maximum temperature attainable by the oven was 700°C, however, the temperature required for baking bread is between 150°C and 180°C and the time was 25 minutes, the quantity of heat generated per time using 10 kg of wood was about 15,088 KJ. Furthermore, the physical appearance of the products was examined to meet consumers’ requirement and a total of 400 bread of 180 mm × 120 mm × 80 mm dimensions can be baked at a time. With slight modifications in the oven design, this number can be improved. The oven can be fired with other types of solid biofuels and can be used for metallurgical furnace applications like annealing, tempering and other heat treatments of metals.

Published in American Journal of Mechanical and Materials Engineering (Volume 8, Issue 3)
DOI 10.11648/j.ajmme.20240803.11
Page(s) 39-46
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Oven, Combustion Chamber, Refractories, Bread, Metallurgical Furnace Applications

References
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[16] Chhanwal, Narayansing, & Anandharamakrishnan, C. (2014). Temperature- and moisture-based modeling for prediction of starch gelatinization and crumb softness during bread-baking process. Journal of Texture Studies, 45(6), 462–476.
[17] Olugbade, T. O., & Ojo, O. T. (2018). Development and performance evaluation of an improved electric baking oven. Leonardo Electronic Journal of Practices and Technologies, 33, 189–206.
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Cite This Article
  • APA Style

    Akinwonmi, A. S. (2024). Design and Fabrication of a Novel Commercial Baking Oven. American Journal of Mechanical and Materials Engineering, 8(3), 39-46. https://doi.org/10.11648/j.ajmme.20240803.11

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    ACS Style

    Akinwonmi, A. S. Design and Fabrication of a Novel Commercial Baking Oven. Am. J. Mech. Mater. Eng. 2024, 8(3), 39-46. doi: 10.11648/j.ajmme.20240803.11

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    AMA Style

    Akinwonmi AS. Design and Fabrication of a Novel Commercial Baking Oven. Am J Mech Mater Eng. 2024;8(3):39-46. doi: 10.11648/j.ajmme.20240803.11

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  • @article{10.11648/j.ajmme.20240803.11,
      author = {Ademola Samuel Akinwonmi},
      title = {Design and Fabrication of a Novel Commercial Baking Oven
    },
      journal = {American Journal of Mechanical and Materials Engineering},
      volume = {8},
      number = {3},
      pages = {39-46},
      doi = {10.11648/j.ajmme.20240803.11},
      url = {https://doi.org/10.11648/j.ajmme.20240803.11},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajmme.20240803.11},
      abstract = {This study presents the design and fabrication of a novel wood-fired commercial oven for baking bread. The oven design features an external combustion chamber with heating elements which comprise stainless-steel pipes filled with magnesia starting from the combustion chamber to the 3 oven compartments. Each compartment has 12 heating elements laid under a mild steel sheet metal where the dough mould and its content is placed. Heat loss due to conduction, radiation and convection was prevented by the use of a double wall in both oven and combustion chamber compartments with silica brick and fibre glass respectively, and the oven was fired with wood to bake some dough. Findings showed that maximum temperature attainable by the oven was 700°C, however, the temperature required for baking bread is between 150°C and 180°C and the time was 25 minutes, the quantity of heat generated per time using 10 kg of wood was about 15,088 KJ. Furthermore, the physical appearance of the products was examined to meet consumers’ requirement and a total of 400 bread of 180 mm × 120 mm × 80 mm dimensions can be baked at a time. With slight modifications in the oven design, this number can be improved. The oven can be fired with other types of solid biofuels and can be used for metallurgical furnace applications like annealing, tempering and other heat treatments of metals.
    },
     year = {2024}
    }
    

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  • TY  - JOUR
    T1  - Design and Fabrication of a Novel Commercial Baking Oven
    
    AU  - Ademola Samuel Akinwonmi
    Y1  - 2024/10/18
    PY  - 2024
    N1  - https://doi.org/10.11648/j.ajmme.20240803.11
    DO  - 10.11648/j.ajmme.20240803.11
    T2  - American Journal of Mechanical and Materials Engineering
    JF  - American Journal of Mechanical and Materials Engineering
    JO  - American Journal of Mechanical and Materials Engineering
    SP  - 39
    EP  - 46
    PB  - Science Publishing Group
    SN  - 2639-9652
    UR  - https://doi.org/10.11648/j.ajmme.20240803.11
    AB  - This study presents the design and fabrication of a novel wood-fired commercial oven for baking bread. The oven design features an external combustion chamber with heating elements which comprise stainless-steel pipes filled with magnesia starting from the combustion chamber to the 3 oven compartments. Each compartment has 12 heating elements laid under a mild steel sheet metal where the dough mould and its content is placed. Heat loss due to conduction, radiation and convection was prevented by the use of a double wall in both oven and combustion chamber compartments with silica brick and fibre glass respectively, and the oven was fired with wood to bake some dough. Findings showed that maximum temperature attainable by the oven was 700°C, however, the temperature required for baking bread is between 150°C and 180°C and the time was 25 minutes, the quantity of heat generated per time using 10 kg of wood was about 15,088 KJ. Furthermore, the physical appearance of the products was examined to meet consumers’ requirement and a total of 400 bread of 180 mm × 120 mm × 80 mm dimensions can be baked at a time. With slight modifications in the oven design, this number can be improved. The oven can be fired with other types of solid biofuels and can be used for metallurgical furnace applications like annealing, tempering and other heat treatments of metals.
    
    VL  - 8
    IS  - 3
    ER  - 

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