Industrial facilities increasingly combine photovoltaic electricity and solar thermal heat, but audit reports may compare incompatible energy records or aggregate electrical and thermal savings into a single figure. This creates a risk of overstating system performance and double counting displaced energy. This study develops a data-quality-aware measurement and verification methodology for an existing 40 kW rooftop photovoltaic system and a proposed 400 L/day solar water-heating system at an industrial confectionery facility. Audit records were classified by temporal coverage, measurement source, and alternating-current/direct-current boundary; partial-period specific yields were calculated; photovoltaic performance indicators were structured in accordance with IEC 61724-1; useful thermal demand was estimated from the water mass, specific heat capacity, and temperature rise; and a 50-85% solar-fraction sensitivity analysis was integrated with separate electricity and heat ledgers. The audit reports 52.5 MWh for July-December 2025 and 36.2 MWh for January-April 2026, corresponding to partial-period specific yields of 1,312.5 and 905 kWh/kWp. These values cannot be compared directly with a separate 26.928 MWh annual forecast until meter identity, capacity boundary, period completeness, and self-consumption/export allocation are reconciled. For the 400 L load, 18.6 kWh of useful heat is required per cycle, and annual useful solar heat varies from 3.39 to 5.77 MWh over the investigated solar-fraction range. The proposed architecture prevents double counting by maintaining separate physical ledgers and integrating them only at the cost, emissions, or primary-energy layer. Data reconciliation and uncertainty disclosure are therefore prerequisites for credible technical and economic decisions.
| Published in | American Journal of Mechanics and Applications (Volume 13, Issue 4) |
| DOI | 10.11648/j.ajma.20261304.12 |
| Page(s) | 64-71 |
| Creative Commons |
This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited. |
| Copyright |
Copyright © The Author(s), 2026. Published by Science Publishing Group |
Photovoltaic Performance Monitoring, Solar Water Heating, Data Reconciliation, Performance Ratio, Solar Fraction, Measurement and Verification, Hybrid Energy Balance
Item | Available information | Evidence limitation |
|---|---|---|
PV system | 40 kW rooftop installation; LONGi modules; Huawei inverter | DC/AC rating and commissioning capacity not confirmed |
PV records | 52.5 MWh for Jul-Dec 2025; 36.2 MWh for Jan-Apr 2026 | Meter ID, completeness, and export/self-use allocation not provided |
PV forecast | 26.928 MWh/year from a screening formula | Scenario assumptions are not equivalent to measured performance |
Solar thermal | 400 L/day; 40°C temperature rise; 75% factor | Collector area, demand profile, and delivered-heat meter not provided |
Record | Coverage | Energy | Specific yield | Classification |
|---|---|---|---|---|
2025 register total | Jul-Dec 2025 | 52.5 MWh | 1,312.5 kWh/kWp | Measured partial period |
2026 register total | Jan-Apr 2026 | 36.2 MWh | 905 kWh/kWp | Measured partial period |
Project estimate | Full-year scenario | 26.928 MWh | 673.2 kWh/kWp | Forecast |
Control | Question | Required evidence |
|---|---|---|
Capacity boundary | Is 40 kW the installed DC or AC rating? | Commissioning record and as-built single-line diagram |
Meter source | Where was generation measured? | Inverter portal and revenue/verification meter ID |
Temporal coverage | Are all intervals and months complete? | Timestamped interval data and completeness ratio |
Energy flow | Are self-consumption and export separated? | Bidirectional import/export balance |
Change history | Was the array or inverter capacity modified? | Asset register and change log |
Reviewer-critical result: the inconsistency is retained as a data-quality finding. No performance-ratio, degradation, or financial claim is made until the evidence boundary is reconciled. | ||
Indicator | Definition | Decision use |
|---|---|---|
Final yield, Y_f | AC energy divided by rated PV capacity | Comparison across capacity and time |
Reference yield, Y_r | Plane-of-array irradiation divided by reference irradiance | Solar-resource normalization |
Performance ratio, PR | Y_f / Y_r | Aggregate system-loss indicator |
Availability | Time ready for operation / reporting time | Downtime control |
Self-consumption ratio | E_self / E_PV | Internal economic value |
Export share | E_export / E_PV | Grid-delivery value |
Data completeness | Valid intervals / expected intervals | Confidence in annualization |
Solar fraction | Useful solar heat | Nominal gas equivalent | Interpretation |
|---|---|---|---|
50% | 3.39 MWh/year | ≈361 m3/year | Conservative solar contribution |
65% | 4.41 MWh/year | ≈469 m3/year | Moderate solar contribution |
75% | 5.09 MWh/year | ≈542 m3/year | Source-manuscript scenario |
85% | 5.77 MWh/year | ≈614 m3/year | High solar contribution |
Flow | Measurement point | Unit | M&V role |
|---|---|---|---|
PV AC generation | Inverter and verification meter | kWh | Technology output |
Grid import/export | Bidirectional revenue meter | kWh | Facility net electricity balance |
Delivered solar heat | Heat meter: volume flow × temperature difference | kWh_th | Useful thermal output |
Backup heat | Gas or electricity meter | m3 or kWh | Displaced conventional energy |
Hot-water demand | Flow and inlet/outlet temperature sensors | L and°C | Demand normalization |
Stage | PV task | Solar-thermal task | Outcome |
|---|---|---|---|
1 | Reconcile inverter and revenue-meter records | Log hot-water flow and temperature for 2-4 weeks | Reliable baseline |
2 | Add irradiation, PR, availability, and completeness monitoring | Complete collector sizing and hydraulic design | Design evidence |
3 | Implement O&M analytics and alarm tracking | Pilot, commission, and install heat metering | Measured performance |
4 | Conduct annual normalized M&V | Conduct annual normalized M&V | Portfolio optimization |
Weight of the Component Before Testing (g) | |
Weight of the Component After Testing (g) | |
Mass Loss (g) |
| [1] | International Organization for Standardization. (2018). ISO 50001: 2018, Energy management systems—Requirements with guidance for use. Geneva, Switzerland: ISO. |
| [2] | International Organization for Standardization. (2023). ISO 50006: 2023, Energy management systems—Evaluating energy performance using energy performance indicators and energy baselines. Geneva, Switzerland: ISO. |
| [3] | International Organization for Standardization. (2014). ISO 50015: 2014, Energy management systems—Measurement and verification of energy performance of organizations—General principles and guidance. Geneva, Switzerland: ISO. |
| [4] | International Electrotechnical Commission. (2021). IEC 61724-1: 2021, Photovoltaic system performance—Part 1: Monitoring. Geneva, Switzerland: IEC. |
| [5] | International Electrotechnical Commission. (2016). IEC 62446-1: 2016, Photovoltaic systems—Requirements for testing, documentation and maintenance—Part 1: Grid connected systems. Geneva, Switzerland: IEC. |
| [6] | International Electrotechnical Commission. (2021). IEC 61215-1: 2021, Terrestrial photovoltaic modules—Design qualification and type approval—Part 1: Test requirements. Geneva, Switzerland: IEC. |
| [7] | International Electrotechnical Commission. (2010). IEC 62109-1: 2010, Safety of power converters for use in photovoltaic power systems—Part 1: General requirements. Geneva, Switzerland: IEC. |
| [8] | Efficiency Valuation Organization. (2022). International Performance Measurement and Verification Protocol: Core concepts. Washington, DC: EVO. |
| [9] | ASHRAE. (2014). ASHRAE Guideline 14-2014: Measurement of energy, demand, and water savings. Atlanta, GA: ASHRAE. |
| [10] | National Renewable Energy Laboratory. (2018). Best practices for operation and maintenance of photovoltaic and energy storage systems (3rd ed., NREL/TP-7A40-73822). Golden, CO: NREL. |
| [11] | Marion, B., Adelstein, J., Boyle, K., Hayden, H., Hammond, B., Fletcher, T., et al. (2005). Performance parameters for grid-connected PV systems. In Proceedings of the 31st IEEE Photovoltaic Specialists Conference (pp. 1601-1606). |
| [12] | Skoplaki, E., & Palyvos, J. A. (2009). On the temperature dependence of photovoltaic module electrical performance: A review of efficiency/power correlations. Solar Energy, 83(5), 614-624. |
| [13] | Reich, N. H., Mueller, B., Armbruster, A., van Sark, W. G. J. H. M., Kiefer, K., & Reise, C. (2012). Performance ratio revisited: Is PR > 90% realistic? Progress in Photovoltaics: Research and Applications, 20(6), 717-726. |
| [14] | Jordan, D. C., & Kurtz, S. R. (2013). Photovoltaic degradation rates—An analytical review. Progress in Photovoltaics: Research and Applications, 21(1), 12-29. |
| [15] | Firth, S. K., Lomas, K. J., & Rees, S. J. (2010). A simple model of PV system performance and its use in fault detection. Solar Energy, 84(4), 624-635. |
| [16] | Aghaei, M. (2022). Autonomous monitoring and analysis of photovoltaic systems. Energies, 15(14), 5011. |
| [17] | Duffie, J. A., & Beckman, W. A. (2013). Solar engineering of thermal processes (4th ed.). Hoboken, NJ: Wiley. |
| [18] | Kalogirou, S. A. (2004). Solar thermal collectors and applications. Progress in Energy and Combustion Science, 30(3), 231-295. |
| [19] | Shukla, R., Sumathy, K., Erickson, P., & Gong, J. (2013). Recent advances in the solar water heating systems: A review. Renewable and Sustainable Energy Reviews, 19, 173-190. |
| [20] | Tian, Y., & Zhao, C. Y. (2013). A review of solar collectors and thermal energy storage in solar thermal applications. Applied Energy, 104, 538-553. |
| [21] | Hernandez, P., & Kenny, P. (2012). Net energy analysis of domestic solar water heating installations in operation. Renewable and Sustainable Energy Reviews, 16(1), 170-177. |
| [22] | Eze, F. C., Egbo, M., Anuta, U. J., Ntiriwaa, O.-B. R., Ogola, J., & Mwabora, J. (2024). A review on solar water heating technology: Impacts of parameters and techno-economic studies. Bulletin of the National Research Centre, 48, 29. |
| [23] | Veeraboina, P., & Ratnam, G. Y. (2012). Analysis of the opportunities and challenges of solar water heating system in India: Estimates from energy audit surveys and review. Renewable and Sustainable Energy Reviews, 16(1), 668-676. |
| [24] | International Organization for Standardization. (1995). ISO 9459-2:1995, Solar heating—Domestic water heating systems—Part 2: Outdoor test methods for system performance characterization. Geneva, Switzerland: ISO. |
APA Style
A, B. A., A, S. X., A, A. J. (2026). Integration of a Photovoltaic Power System and a Solar Water Heater at an Industrial Facility: Data Reconciliation, Hybrid Energy Balance, and Measurement and Verification Methodology. American Journal of Mechanics and Applications, 13(4), 64-71. https://doi.org/10.11648/j.ajma.20261304.12
ACS Style
A, B. A.; A, S. X.; A, A. J. Integration of a Photovoltaic Power System and a Solar Water Heater at an Industrial Facility: Data Reconciliation, Hybrid Energy Balance, and Measurement and Verification Methodology. Am. J. Mech. Appl. 2026, 13(4), 64-71. doi: 10.11648/j.ajma.20261304.12
@article{10.11648/j.ajma.20261304.12,
author = {Badalov A. A and Suyunova X. A and Abdushaxarov J. A},
title = {Integration of a Photovoltaic Power System and a Solar Water Heater at an Industrial Facility: Data Reconciliation, Hybrid Energy Balance, and Measurement and Verification Methodology},
journal = {American Journal of Mechanics and Applications},
volume = {13},
number = {4},
pages = {64-71},
doi = {10.11648/j.ajma.20261304.12},
url = {https://doi.org/10.11648/j.ajma.20261304.12},
eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajma.20261304.12},
abstract = {Industrial facilities increasingly combine photovoltaic electricity and solar thermal heat, but audit reports may compare incompatible energy records or aggregate electrical and thermal savings into a single figure. This creates a risk of overstating system performance and double counting displaced energy. This study develops a data-quality-aware measurement and verification methodology for an existing 40 kW rooftop photovoltaic system and a proposed 400 L/day solar water-heating system at an industrial confectionery facility. Audit records were classified by temporal coverage, measurement source, and alternating-current/direct-current boundary; partial-period specific yields were calculated; photovoltaic performance indicators were structured in accordance with IEC 61724-1; useful thermal demand was estimated from the water mass, specific heat capacity, and temperature rise; and a 50-85% solar-fraction sensitivity analysis was integrated with separate electricity and heat ledgers. The audit reports 52.5 MWh for July-December 2025 and 36.2 MWh for January-April 2026, corresponding to partial-period specific yields of 1,312.5 and 905 kWh/kWp. These values cannot be compared directly with a separate 26.928 MWh annual forecast until meter identity, capacity boundary, period completeness, and self-consumption/export allocation are reconciled. For the 400 L load, 18.6 kWh of useful heat is required per cycle, and annual useful solar heat varies from 3.39 to 5.77 MWh over the investigated solar-fraction range. The proposed architecture prevents double counting by maintaining separate physical ledgers and integrating them only at the cost, emissions, or primary-energy layer. Data reconciliation and uncertainty disclosure are therefore prerequisites for credible technical and economic decisions.},
year = {2026}
}
TY - JOUR T1 - Integration of a Photovoltaic Power System and a Solar Water Heater at an Industrial Facility: Data Reconciliation, Hybrid Energy Balance, and Measurement and Verification Methodology AU - Badalov A. A AU - Suyunova X. A AU - Abdushaxarov J. A Y1 - 2026/10/14 PY - 2026 N1 - https://doi.org/10.11648/j.ajma.20261304.12 DO - 10.11648/j.ajma.20261304.12 T2 - American Journal of Mechanics and Applications JF - American Journal of Mechanics and Applications JO - American Journal of Mechanics and Applications SP - 64 EP - 71 PB - Science Publishing Group SN - 2376-6131 UR - https://doi.org/10.11648/j.ajma.20261304.12 AB - Industrial facilities increasingly combine photovoltaic electricity and solar thermal heat, but audit reports may compare incompatible energy records or aggregate electrical and thermal savings into a single figure. This creates a risk of overstating system performance and double counting displaced energy. This study develops a data-quality-aware measurement and verification methodology for an existing 40 kW rooftop photovoltaic system and a proposed 400 L/day solar water-heating system at an industrial confectionery facility. Audit records were classified by temporal coverage, measurement source, and alternating-current/direct-current boundary; partial-period specific yields were calculated; photovoltaic performance indicators were structured in accordance with IEC 61724-1; useful thermal demand was estimated from the water mass, specific heat capacity, and temperature rise; and a 50-85% solar-fraction sensitivity analysis was integrated with separate electricity and heat ledgers. The audit reports 52.5 MWh for July-December 2025 and 36.2 MWh for January-April 2026, corresponding to partial-period specific yields of 1,312.5 and 905 kWh/kWp. These values cannot be compared directly with a separate 26.928 MWh annual forecast until meter identity, capacity boundary, period completeness, and self-consumption/export allocation are reconciled. For the 400 L load, 18.6 kWh of useful heat is required per cycle, and annual useful solar heat varies from 3.39 to 5.77 MWh over the investigated solar-fraction range. The proposed architecture prevents double counting by maintaining separate physical ledgers and integrating them only at the cost, emissions, or primary-energy layer. Data reconciliation and uncertainty disclosure are therefore prerequisites for credible technical and economic decisions. VL - 13 IS - 4 ER -